A Well-Organized Industrial Facility

« Back to Home

5 Step Guide To Troubleshooting The Problems With The Hydraulic Systems Of Your Equipment

Posted on

There are a lot of different types of machines that rely on hydraulics to provide the working force to do specific jobs. All of these hydraulic systems have common problems with leaks, which can cause them to lose power and affect the jobs that they are doing. Therefore, you want to be able to troubleshoot the problems with hydraulic systems to replace seals and fix problems quickly. The following step-by-step guide will help you find the problems with leaks and repair your equipment quickly.

Check the Hydraulic Fluid Levels to Catch Leaks

The first step in finding the hydraulic leaks is to check the level of hydraulic fluid in the system. Check the fluid, and look for signs of problems, like discoloration and metal particles in the system, which can be a sign of more serious damage. If you need to add fluid to the sealed system, you can be sure that there is a leak somewhere that you need to repair.

Clean the Equipment to Spot Blown Seals

The equipment that you are using has different parts that have hydraulic seals, which include pistons, cylinders, manifolds, and pumps. These are parts that you will want to clean to identify the problems and leaks that need to be repaired. Use a degreasing cleaner to remove grime from areas where the seals are located.

Turn the System on to Identify the Leaks

Once you have your machinery clean, you will want to start it to see if you can see where there are leaks that need to be repaired. Try moving the hydraulic system into different positions, which will change the pressure in different areas and force fluid out of the seals anywhere there are leaks that need to be repaired. Take note of the areas where you have noticed leaks and continue with the repairs.

Drain the Fluids From the Hydraulic System and Remove Hydraulic Seals

Once you have identified the areas where there are problems with leaks, turn the equipment off and drain the hydraulic fluid. Remove the hydraulic fluid and store it in a container if it is still clean. If the hydraulic fluid is dirty or discolored due to other problems, it is better to dispose of the fluid and add clean fluid once you have completed the repairs. Remove the parts with blown seals, clean them, and inspect the hydraulic system for other damage that will need to be repaired.

Install New Hydraulic Seals

Once you have all the parts clean and repairs done, install the new seals and put everything back together. When you have the parts back on the equipment, fill the hydraulic fluid reservoir, and turn the machinery on to test it and make sure there are no leaks or problems that have been overlooked.

These are the steps that you will need to take to find the cause of hydraulic leaks and repair them quickly. If your hydraulic systems are leaking and causing problems, contact a hydraulic seals and parts service to get what you need to complete repairs and get your equipment running again.


Share