3 Ways PCD Tools Benefit Your Facility
All industrial and manufacturing facilities want to maximize the efficiency of the work they do each day. One of the easiest ways to improve efficiency is by upgrading the tools that are used in your facility.
Polycrystalline diamond tools, also known as PCD tools, tend to be more expensive than their counterparts. The added expense could cause you to shy away from PCD tools, but these tools have the ability to benefit your facility in countless ways.
1. Increase Product Output
The more products that your facility can manufacture during the course of a day, the more potential for profit your business enjoys. PCD tools can be incredibly helpful when it comes to increasing product output.
A PCD tool that is cared for properly can run much faster than any other tool. This increases feed rates and reduces product manufacturing cycle times. The result is a significant increase in product output achieved by simply swapping out your existing tools for PCD tools.
2. Meet Strict Product Tolerances
Tolerances are important when it comes to the usability of the products manufactured in your facility. If you are unable to meet tight tolerances during the manufacturing process, you could lose out on lucrative contracts with new clients.
Making the switch to PCD tools gives you access to the most precise technology. You will be able to use PCD tools to adhere to strict tolerances without needing additional grinding or deburring work. This increases your product quality while reducing overall manufacturing costs.
3. Utilize More Materials
Several materials are used in the manufacturing industry. It's important that your facility is capable of working with as many of these materials as possible if you want to maximize your profits.
PCD tools are often thought of as being suitable for use with select materials, but this isn't always the case. Advancements in technology and engineering have resulted in modern PCD tools that can accommodate many different types of materials.
You can utilize PCD tools to work with aluminum, metal-matrix composites, and nearly all abrasive plastics. The versatility PCD tools provide allows you to take on more types of projects for your clients with ease.
It may cost a bit more to fit your machinery with PCD tools, but the added expense certainly pays off over time. PCD tools can improve production rates, reduce manufacturing costs, and give you the ability to work with many types of materials in your facility.
Reach out to a PCD tooling supplier near you to learn more.
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